UV curing-assisted 3D plotting of ceramic feedstock containing thermo-regulated phase-separable,photocurable vehicle for dual-scale porosity structure

We propose a novel approach for manufacturing dual-scale porosity alumina structures by UV curing-assisted 3D plotting of a specially formulated alumina feedstock using a thermo-regulated phase separable, photocurable camphene/triethylene glycol dimethacrylate (TEGDMA) vehicle. In particular, 3D plotting process was conducted at - 5 °C, and thus an alumina suspension prepared using liquid camphene/TEGDMA at room temperature could undergo phase separation, resulting in camphene crystals surrounded by walls comprised of liquid photopolymer enclosing alumina particles. To enhance the shape retention ability of extruded filaments, polystyrene (PS) polymer was used as the tackifier. The phase-separated feedrod could be extruded favorably through a nozzle and rapidly photopolymerized by UV light during the 3D plotting process. Three-dimensionally interconnected macropores were tightly constructed, which were separated by microporous alumina filaments, where micropores were created by the removal of camphene crystals via freeze-dying. The macroporosity of porous alumina ceramics was controlled by adjusting the distance between deposited filaments, while their microporosity was kept constant, leading to tightly tailored overall porosity and mechanical properties.     

Effect of impact angle on wear behavior of Mo2NiB2–Ni cermets with different Ni content

Herein, the influence of the impact angle and Ni content on the wear behavior of Mo₂NiB₂–Ni cermets was studied using an erodent-carrying slurry comprising artificial seawater and SiO₂ sands. The results reveal that the material loss may be attributed to the wear damage caused by SiO₂ sands because cermets are expected to exhibit good corrosion resistance in artificial seawater. The relative density of cermets markedly influences their resistance to wear damage, and the material loss experienced by cermets with poor relative density is 2–4 times higher than that of cermets with good relative density; this occurs because a higher relative density can markedly enhance the mechanical properties and reduce the defects in the cermets. Moreover, the results indicate that as the impact angle increases from 0° to 60°, the manifestation of the wear mechanism changes from damaging the Ni binder phase (caused by single cutting wear) to damaging both the Mo₂NiB₂ ceramic and Ni binder phases due to the combination of cutting wear and impact wear. The wear damage is dominated by the cutting wear and impact wear from SiO₂ sand at the low and high impact angles, respectively. Furthermore, the severe deterioration of the single ceramic skeleton at high impact angles indicates that the synergistic influence of the Mo₂NiB₂ ceramic and Ni binder phases on enhancing the wear resistance of the cermets intensifies at high impact angles.     

Mathematical law of size effect on the flexural property of ceramics

Brittle materials generally exhibit size effects, and the mechanical properties of these materials degrade significantly with an increase in size. However, the mathematical law governing the attenuation degree of mechanical properties with the increase in size is still unknown. In this study, maximum loads of differently sized ceramic test strips were subjected to three point bending tests under two working conditions of equal spans and span amplifications, respectively. Subsequently, the theoretical maximum loads of materials were calculated using the finite element method (FEM). By calculating the difference between the calculated values and the actual maximum loads, the attenuation of mechanical properties of ceramic samples were observed. The results show that the theoretical mechanical properties and the performance attenuation caused by the size effect tend to increase according to the following equation: y=ax³+bx²+cx+d. Therefore, mechanical properties and performance attenuation of any sample exhibiting a size within the experimental range can be predicted by a mathematical law, which was obtained through mechanical tests results of four samples with different sizes. The obtained mathematical law holds great significance for predicting the mechanical properties of materials under size effects.     

Novel Bi4O5Br2/MnxZn1-xFe2O4 magnetic composite with an enhanced photodegradation activity and excellent recyclability

Bi₄O₅Br₂/Mn_xZn_1-xFe₂O₄ nanocomposites with impressive photocatalytic and recyclability properties were synthesised using a microemulsion method. In addition to the photocatalytic effect, the crystal structure and morphology, photoelectrochemical characteristics, magnetic effect and photocatalytic mechanism of Bi₄O₅Br₂/Mn_xZn_1-xFe₂O₄ were also investigated. As the best sample, the removal rate of the Bi₄O₅Br₂/Mn_xZn_1-xFe₂O₄ photocatalyst with 7.5 wt% Mn_xZn_1-xFe₂O₄ to rhodamine B (RhB) reached up to 99.4% within 60 min. The enhanced photocatalyst activity was mainly attributed to the type-II heterojunction formed between Bi₄O₅Br₂ and Mn_xZn_1-xFe₂O₄, which not only optimised the energy band structure, but also led to the building of an interior electromagnetic field within the Bi₄O₅Br₂/Mn_xZn_1-xFe₂O₄ heterojunction. Meanwhile, the constantly producing and migrating h⁺ and ·O₂^? were the main active components. In particular, the results of the saturation magnetization tests and magnetic recovery experiments revealed that the magnetic composite photocatalyst can be recovered effectively. The results of the removal rate of RhB remaining at 85.2% after five uses reflected the advantages of the stability of the Bi₄O₅Br₂/Mn_xZn_1-xFe₂O₄ photocatalyst. In brief, this paper presented an original idea to develop a novel composite magnetic photocatalyst and research the enhancement mechanism of photocatalysis.     

Improvement of a commercial calcium phosphate bone cement by means of drug delivery and increased injectability

Calcium phosphate cements (CPCs) have been increasingly used as synthetic bone substitutes for repair and regeneration of bone defects given their biocompatibility, resemblance to bone and malleability. Moreover, their use as local antibiotic delivery systems is of main interest against bone infections, avoiding the adverse effects of high dosages of conventional therapy. The main goals of this work were to improve the properties of a commercial CPC (Neocement®), turning it injectable, and to provide it with a new functionality as a drug delivery system able to ensure a sustained release of an antibiotic commonly used in orthopaedics (gentamicin sulphate, GS). For this, the influence of the liquid phase amount (%LP) and type of polymer contained in the formulation (chitosan, Chi, or hydroxypropyl methylcellulose, HPMC) on the basic properties of the material was evaluated. It was found that the formulation containing 42%LP + HPMC+1.87% wt GS was the best one. It showed suitable setting and mechanical properties, and injectability around 87% (much superior to the original Neocement®, with 31%). It ensured a sustained release of GS for at least 14 days, at antibacterial levels. The antibiotic released is highly effective against S. epidermidis, but also presents some antibacterial activity against S. aureus. The CPC revealed to be non-cytotoxic. Moreover, it demonstrated good flowability and connectivity with human cadaveric trabecular bone.     

Numerical Investigation of the Capture of Polydisperse Particles by Charged Droplets

The capture of particles by charged droplets was simulated by considering the electrostatic interactions of droplet-droplet and droplet-particle. The results indicate that the electrostatic repulsion between droplets leads to a dynamic accumulation mode of particles. However, the droplet spacing has an insignificant effect on the capture efficiency when the electrostatic deposition predominates. The increase of droplet charge remarkably improves the capture efficiency, in which the capture of fine particles accounts for the largest proportion. Compared to the droplet charge, the droplet size shows a limited improvement in the capture efficiency. Reducing the droplet velocity prolongs the capture time instead of enhancing the capture capacity per unit time, thereby improving capture efficiency.     

基于VERICUT的偏心放置分段式齿圈铣齿方法研究

为解决大直径且齿宽较宽的分段式齿圈的铣齿问题,提出采用偏心放置的主程序调用子程序循环加工的铣齿方法。根据主程序数学模型和子程序数学模型构建偏心放置铣齿方法的数学模型,基于VERICUT的仿真模型和仿真主、子程序,实现齿槽的开粗和精铣仿真加工;通过VERICUT对比分析功能模块,以齿面残留模型为依据,验证了偏心放置铣齿方法的可行性。     

Meticulously tailoring phase boundary in KNN-based ceramics to enhance piezoelectricity and temperature stability

Although KNN-based ceramics with high electrical properties are obtained through a variety of strategies, the temperature sensitivity is still one of the key technical bottlenecks hindering practical applications. Here, we use a new strategy, meticulously tailoring phase boundary, to refine the ferroelectric boundary of KNN-based ceramics, leading to high piezoelectricity companied with improving temperature stability. The highest d₃₃ value in this system reaches 501 pC/N with a T_C ∼ 240°C, whereas a large strain of ∼0.134% can be kept with 10% lower deterioration until 100°C. The origin of high piezoelectricity is mainly attributed to the well-preserved multiphase coexistence and the appearance of nanodomains, which greatly facilitate the polarization rotation. Instead of the changed intrinsic thermal insensitivity, the precision phase boundary engineering plays an important role in strengthening the temperature stability of electric-induced strain. This work provides a simple and effective method to obtain both high electrical properties and excellent thermal stability in KNN-based ceramics, which is expected to promote the practical applications in the future.     

Ag nanoparticles-polypyrrole-carbon black/mesoporous TiO2 novel nanocomposite as ultrafast visible-light-driven photocatalyst

Effective design and fabrication of novel visible light-oriented photocatalysts is an existing challenging task that requires further dedicated efforts, and it has been always a main concern among the scientific community. This study deals with the design and fabrication of an extremely active and ultrafast ternary photocatalyst based on Ag nanoparticles, polypyrrole doped carbon black (PPy-C) and mesoporous TiO₂ (m-TiO₂). Sol-gel methodology along with sonication and photodeposition routes have been employed for the successful creation of the ternary framework. Ternary photocatalyst composed of uniform spherical titania nanoparticles (10–15 nm in size) perfectly intermingled with the polymeric linkage of PPy-C. Fruitful creation of unique trio photocatalyst between AgNPs, PPy-C and m-TiO₂ was confirmed by XPS and XRD. FTIR analysis further supports the development of nanocomposite photocatalyst. TEM analysis showed uniform spherical m-TiO₂ nanoparticles (10–15 nm in size) covered by PPy-C with compact nodes like appearance interlocked very well among each other. The newly developed Ag@PPy-C/m-TiO₂ ternary photocatalyst exhibited band gap energy in desired visible range of spectra. The photocatalytic efficiency for all created photocatalysts has been evaluated taking Imidacloprid (insecticide derivative) and methylene blue (MB) dye as target pollutants. The novel Ag@PPy-C/m-TiO₂ photocatalyst produced astonishing results with ultrafast removal of both Imidacloprid as well MB dye under visible light irradiation. The newly created ultrafast Ag@PPy-C/m-TiO₂ photocatalyst has removed 96.0% of the insecticide Imidacloprid in only 25 min with almost ? 2.65 times more efficient than bare m-TiO₂ towards the removal of insecticide derivative. The present report offers a highly encouraging and vastly talented Ag@PPy-C/m-TiO₂ ternary photocatalyst, enabling the ideal management of extremely lethal and notorious chemicals.     

The suppression of dark current for achieving high-performance Ga2O3 nanorod array ultraviolet photodetector

Gallium oxide (Ga₂O₃) is a promising candidate for next-generation solar-blind photodetectors (PDs) because of its large bandgap of 4.9 eV. Its single-crystal nanorod structure improves its photoelectric performance, which promotes carrier transformation and separation. However, Ga₂O₃ nanorods fabricated by the hydrothermal method have many oxygen vacancies, which largely enhance the dark current and reduce the on/off ratio of PDs, restricting application of such devices. Therefore, in this paper, dual strategies are applied to reduce the dark current of a metal–semiconductor–metal-structured Ga₂O₃ nanorod PD fabricated by the hydrothermal method. Through these dual strategies, which include annealing treatment and the application of a polymethyl methacrylate (PMMA) coating, the dark current of the PD is reduced from 1.34 × 10^?7 to 2.04 × 10^?9 A at 1 V, resulting in the on/off ratio of the PD reaching as high as 3.24 × 10⁴. Besides, the responsivity and detectivity of the device reach 1.73 A/W and 2.53 × 10¹² Jones respectively, which represents better performance than those of other reported Ga₂O₃ nanorod array PDs. Results have shown that the new strategy adopted can greatly improve the performance of Ga₂O₃-based ultraviolet photodetectors.